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Chemical Reaction Engineering

Process design, thermodynamics, reactions

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Topics in Chemical Engineering
In a CSTR operating at steady state with a first-order irreversible reaction A → B, if the volumetric flow rate is doubled while keeping reactor volume constant, how does the conversion of reactant A change?
A Conversion increases because residence time increases
B Conversion decreases because residence time decreases
C Conversion remains unchanged as it depends only on rate constant
D Conversion doubles due to increased feed concentration
Correct Answer:  B. Conversion decreases because residence time decreases
EXPLANATION

In a CSTR, conversion depends on residence time (τ = V/Q). When volumetric flow rate Q doubles while V remains constant, residence time τ decreases by half. Since conversion X_A = kτ/(1+kτ) for first-order reaction, decreased τ leads to decreased conversion. This is a fundamental principle in reactor design for 2024-25 competitive exams.

Test
For a reaction with activation energy E_a = 50 kJ/mol, by what factor does rate constant increase if temperature increases from 300K to 310K? (R = 8.314 J/mol·K)
A 1.5
B 2.0
C 2.5
D 3.0
Correct Answer:  B. 2.0
EXPLANATION

Using Arrhenius: ln(k₂/k₁) = (E_a/R)(T₂-T₁)/(T₁T₂) ≈ 1.96, so k₂/k₁ ≈ 2.0

Test
For isothermal batch reactor with r = -dC_A/dt = kC_A^n, what is the integrated rate law for n=2?
A 1/C_A - 1/C_A0 = kt
B ln(C_A/C_A0) = -kt
C C_A = C_A0·exp(-kt)
D C_A - C_A0 = -kt
Correct Answer:  A. 1/C_A - 1/C_A0 = kt
EXPLANATION

For second-order: ∫dC_A/C_A² = -k∫dt gives 1/C_A - 1/C_A0 = kt.

Test
In microbial fermentation kinetics, the Monod equation models specific growth rate. What happens when substrate concentration >> K_s?
A Growth rate becomes zero-order with respect to substrate
B Growth rate becomes first-order with respect to substrate
C Growth rate becomes second-order
D Growth rate is independent of substrate
Correct Answer:  A. Growth rate becomes zero-order with respect to substrate
EXPLANATION

When [S] >> K_s, μ ≈ μ_max, making growth zero-order in substrate (Monod equation simplification).

Test
For competitive-consecutive reactions: A → B (k₁), A → C (k₂), B → D (k₃), selectivity of B over C is defined as S_B/C = ?
A k₁/k₂
B [B]/[C]
C k₁/k₂ × (1-exp(-k₃t))
D k₁/(k₁+k₂)
Correct Answer:  A. k₁/k₂
EXPLANATION

For parallel reactions, instantaneous selectivity S_B/C = k₁/k₂, independent of time at low conversions.

Test
In a reactor with catalyst deactivation following first-order decay, what is the effect on reactant conversion over time?
A Conversion increases
B Conversion decreases exponentially
C Conversion remains constant
D Conversion increases then plateaus
Correct Answer:  B. Conversion decreases exponentially
EXPLANATION

Catalyst activity decays as a = exp(-k_d·t), causing effective rate constant to decrease, reducing conversion over time.

Test
What does the Damköhler number (Da) represent in reactor design?
A Ratio of kinetic rate to diffusion rate
B Ratio of reaction rate to flow rate
C Ratio of reactor volume to feed rate
D Ratio of activation energy to thermal energy
Correct Answer:  B. Ratio of reaction rate to flow rate
EXPLANATION

Da = reaction rate/flow rate, determining whether reaction or flow dominates; Da >> 1 means reaction-limited.

Test
In a CSTR operating at steady state, if volumetric flow rate increases while keeping concentration constant, what happens to conversion?
A Increases
B Decreases
C Remains constant
D First increases then decreases
Correct Answer:  B. Decreases
EXPLANATION

Increased flow rate reduces residence time τ = V/F. For CSTR, X = kτ/(1+kτ), so increased τ means decreased conversion.

Test
Which reactor configuration provides the highest conversion for an endothermic reaction at equilibrium?
A Batch reactor
B CSTR
C PFR
D Membrane reactor with in-situ product removal
Correct Answer:  D. Membrane reactor with in-situ product removal
EXPLANATION

Membrane reactors shift equilibrium by removing products, overcoming equilibrium limitations in endothermic reactions.

Test
In a plug flow reactor (PFR), what is the relationship between conversion and reactor volume for a first-order reaction?
A Conversion increases linearly with volume
B Conversion increases exponentially with volume
C Conversion is independent of volume
D Conversion decreases with increasing volume
Correct Answer:  B. Conversion increases exponentially with volume
EXPLANATION

For a first-order reaction in PFR, X = 1 - exp(-kτ), showing exponential relationship with residence time and thus volume.

Test
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