Govt. Exams
Entrance Exams
Adding shell passes (1-2 or 2-4 configuration) brings the temperature distribution closer to counterflow arrangement, increasing the correction factor F (reducing mismatch with LMTD). This increases effective heat transfer driving force without changing h significantly.
Prandtl number = ν/α where ν = μ/ρ (momentum diffusivity) and α = k/(ρCp) (thermal diffusivity). Pr << 1 means heat diffuses faster than momentum; Pr >> 1 means momentum diffuses faster.
Critical heat flux (CHF) is the maximum heat flux in nucleate boiling. Beyond this point, further heat input causes transition to film boiling with lower heat transfer coefficient, leading to surface temperature rise (burnout).
Overall heat transfer coefficient is the reciprocal of total thermal resistance: 1/U = 1/(h₁A) + L/(kA) + 1/(h₂A). This accounts for series arrangement of convection and conduction resistances.
Radiative heat transfer follows Stefan-Boltzmann law: Q ∝ T⁴. If T increases by 10%, new flux = (1.1T)⁴ = 1.464T⁴ ≈ 46.4% increase.
Grashof number (Gr = gβΔT L³/ν²) directly represents buoyancy to viscous force ratio. Rayleigh number (Ra = Gr·Pr) combines Grashof and Prandtl numbers for natural convection.
The correction factor F (applied to LMTD) for 1-2 STHE typically ranges from 0.5 to 0.9 depending on temperature ratios and heat capacity ratios. F is always ≤ 1.
The Peclet number Pe = Re·Pr = (velocity × characteristic length × ρ·cp)/k represents the ratio of convection to conduction. When Pe << 1, conduction dominates over convection because advective transport is very slow compared to thermal diffusion.
In the complete turbulence zone (very high Reynolds numbers), the friction factor depends only on the relative roughness (ε/D) and becomes independent of Reynolds number. This is because inertial forces completely dominate over viscous forces.
In heat exchanger design, outlet temperatures are unknown, making the LMTD method iterative and cumbersome. The NTU method (ε-NTU) directly uses inlet temperatures and known parameters to find the outlet temperatures without iteration, making it ideal for design problems.